NEO-DYN 801P5 SMART SWITCHTM INSTALLATION AND OPERATION MANUAL PN 610-0002 Rev D ECO 71349

Page 6 Installation and Operation Manual ELECTRICAL CONNECTIONS Units are supplied with 22 AWG free leads exiting from a ½”-14 NPT male conduit co

Page 7 801P5 Smart SwitchTM Figure 2 - Schematic for AC Operation

Page 8 Installation and Operation Manual Figure 3 - Schematic for DC Operation

Page 9 801P5 Smart SwitchTM Figure 4 - Wiring for 4-20 mA Analog Output AB+ 4-20 MaRETURN

Page 10 Installation and Operation Manual Figure 5 - Wiring for RS-232 Communications ABDATA SENDSIGNAL GROUNDDATA RECEIVEC

Page 11 801P5 Smart SwitchTM CHAPTER 3 OPERATION & PROGRAMMING This section describes the regular (normal) operation of the Smart-SwitchTM as i

Page 12 Installation and Operation Manual FRONT PANEL CONTROLS Figure 6 The Front Panel, with Function Keys Below the Display Indicators Display

Page 13 801P5 Smart SwitchTM NOTE INPUT CONTROLS S1 and S2 INCR/DECR Push the [S1] and [S2] [INCR] and [DECR] keys to see what values the set point

Page 14 Installation and Operation Manual NOTE DISPLAYING SET POINTS. Programmed set points can be viewed on the front panel display by pressing t

Page 15 801P5 Smart SwitchTM STANDARD VS. WINDOW MODE The terms “Standard” and “Window” describe two methods for setting up the Smart-SwitchTM to m

801P5 Smart SwitchTM Page i WARNING CAUTION NOTE Manual No. 610-0002 Rev. D Neo-Dyn 28150 Industry Drive Valencia, CA 91355 Tel: (661) 295-4000 Fa

Page 16 Installation and Operation Manual Deadband The deadband is the separation between the increasing set point and the decreasing set point, a

Page 17 801P5 Smart SwitchTM NOTE PROGRAMMING MODE In Programming Mode, you can: • Change the set points • Perform field pressure calibration •

Page 18 Installation and Operation Manual NOTE You can now use the arrow keys to move throughout the menu system. Then: 1. When the menu item you

Page 19 801P5 Smart SwitchTM CHANGING THE SET POINTS To change the set points, press the [MENU] key (See Figure 7). The first menu item is SP1i, fo

Page 20 Installation and Operation Manual ADDITIONAL FEATURES To alter the settings of the Smart-SwitchTM, press the [MENU] key and use the [UP/DO

Page 21 801P5 Smart SwitchTM Scalable Readout: Option Q With this option installed, you can change the scale factor of the display to read in diffe

Page 22 Installation and Operation Manual NOTE To change the (r-Lo)and (r-Hi): 1. Press the [MENU] key and use the [UP/DOWN ARROW] keys to move t

Page 23 801P5 Smart SwitchTM NOTE NOTE Pressure Calibration (PCAL) You can do a field pressure calibration using this function. After PCAL is displ

Page 24 Installation and Operation Manual NOTE If you have the 4-20 mA analog option, there are three additional menu items that are reset. These

Page 25 801P5 Smart SwitchTM NOTE CHAPTER 4 ANALOG OPTION The analog option (V option) for the 801P5 allows you to equate pressure with electrical

Page ii Installation and Operation Manual TABLE OF CONTENTS PAGE CHAPTER 1 INTRODUCTION... 1 ABOUT

Page 26 Installation and Operation Manual NOTE 4-20 MILLIAMPERE OUTPUT CALIBRATION (4CAL) The 801P5 is factory calibrated to generate 4 mA when th

Page 27 801P5 Smart SwitchTM NOTE NOTE 4-20 MILLIAMPERE OUTPUT SCALING The 4-20 mA output is scaleable, allowing 4 mA to represent any pressure bet

Page 28 Installation and Operation Manual

Page 29 801P5 Smart SwitchTM CHAPTER 5 TROUBLESHOOTING It is unlikely that you’ll have any problems with the Smart-SwitchTM. However, just in case,

Page 30 Installation and Operation Manual Display Shows EROR This message might appear while programming the 801P5 Smart-SwitchTM. The meaning dep

Page 31 801P5 Smart SwitchTM NOTE NOTE Pressure Calibration (PCAL) or Analog Output Calibration (4Cal) is incorrect. If you change the value for pr

Page 32 Installation and Operation Manual Display alternates between OPEN and LOOP and the pressure reading The OPEN LOOP message is displayed wit

Page 33 801P5 Smart SwitchTM Display shows E-96 This code indicates an internal A/D reading that is out of its allowable tolerance. Although this c

Page 34 Installation and Operation Manual

Page 35 801P5 Smart SwitchTM CHAPTER 6 SERIAL COMMUNICATIONS (Z Option) GENERAL The Smart SwitchTM with the Z Option installed is capable of RS232

801P5 Smart SwitchTM Page iii TABLE OF CONTENTS PAGE CHAPTER 6 SERIAL COMMUNICATIONS (Z Option) ...35 GENERAL ...

Page 36 Installation and Operation Manual

Page 37 801P5 Smart SwitchTM CHAPTER 7 SPECIFICATIONS This section shows the standard specifications and available options for the Neo-Dyn® 801P5 S

Page 38 Installation and Operation Manual Part Number The part number contains information about which configurations and options are included in

Page 39 801P5 Smart SwitchTM Range No. Operating Range bar Increasing Range bar Deadband Percent of Full Scale Minimum Decreasing Setpoint bar

Page 40 Installation and Operation Manual Standard Electrical Ratings are: Electrical Rating Code Input Power A 90 - 130 VAC 50/60 Hz E 180 -

801P5 Smart Switch Page 41 WARRANTY INFORMATION A. Warranty: ITT Industries (ITT) warrants that at the time of shipment, the products manufactured

Page 1 801P5 Smart SwitchTM CHAPTER 1 INTRODUCTION The Neo-Dyn® 801P5 Smart-SwitchTM is a solid-state pressure switch designed for a wide range of

Page 2 Installation and Operation Manual Figure 1 Model 801P5 Smart-SwitchTM (Mounting Brackets not Shown) ConduitConnection1/2-14 NPTPressurePort

Page 3 801P5 Smart SwitchTM The standard electrical interface is 22 AWG free leads exiting from a ½” - 14 NPT male conduit connection. The standard

Page 4 Installation and Operation Manual ABOUT THIS MANUAL The following paragraphs describe the format conventions used in this manual. KEYS Most

Page 5 801P5 Smart SwitchTM WARNING WARNING WARNING WARNING CAUTION CHAPTER 2 INSTALLATION Installation of the Smart-SwitchTM is relatively straigh